floor deck roll forming machine/roll forming machine used/roof and floor tile making machine

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$23,000.00 - $28,000.00 / Set | 1 Set/Sets (Min. Order)
Model Number:
GH 183
Shipping:
Support Sea freight
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Overview
Quick Details
Type:
Tile Forming Machine
Tile Type:
Steel
Production Capacity:
0-5M/MIN
Condition:
New
Use:
ROOF
Place of Origin:
Jiangsu, China
Brand Name:
GIHUA
Power:
5.5KW
Voltage:
380V
Dimension(L*W*H):
8.5X1.3X1.7M
Weight:
6T
Certification:
BV
Warranty:
1 year
After-sales Service Provided:
Overseas service center available
Raw materials:
steel
Supply Ability
Supply Ability:
10 Set/Sets per Month
Packaging & Delivery
Packaging Details
suitable for sea shipping.
Port
shanghai
Product Description
                                                              YX25-183-1100 Tile Roll Forming Machine  
 Ⅰ: General properties:
1)Maximum roll forming speed: not less than 15meters per minute
2)Bending precision: the maximum profile deviations (dimensions and shape) shall not exceed the tolerances specified as     following data (or equivalent tolerances);
3)Bending quality: ability to bend the profiles of the specified configuration at the specified maximum steel thickness;    cracking of the steel or metal coating is not permitted for all required steel grades.
   
Ⅱ:Composition of machine:
1. 5 ton manual decoiler
2. Feeding→pre-cutting→forming station→Post cutting system
3. Manual out table
4. Hydraulic station
5. Control desk
6. Spare part list

Ⅲ: Profile, layout & production flow:
1)Material of the profile: Q195, Q235, GI or color steel
2)Thickness range: 0.4-0.6mm
3)Coil width: 1250mm
4)Height: 25±1,effective width: 1100±6mm
5)Finished product length: from 500 mm to (at least) 12’000 mm


Layout of machine(only for reference, the exactly one will be send to customer in 20 days after confirmed order)
                                       Working direction base on customer request:

The production flow of equipment:

Manual decoiler→ Feeding→roll forming→pressing→post cutting →out table

Packaging & Delivery
Packaging Details:Naked packing in the container.
Delivery Detail:About 75 days.
Composition

1: 5T manual decoiler

1) Dimensions: 1700mm*1000mm*800mm
2)Width of feeding: 1250mm
3)Capability: 5 Ton

4)Inter diameter: 480-570mm
5)Maximal out diameter: 1500mm

6)Mode of expand &fight: inner expand &fight by manual
7)Way of feeding: manual
8)Color: blue
9)Quantity: 1

2: Feeding→roll forming

(1) Feeding:

Adjustable center of the forming rollers and of sufficient length to prevent lateral movement of the strip on its entry to flattener.
Feeding type: adjustable
Feeding width:1250mm
Entrance and guide roller: material is SAE1045, HRC48-52° surface with chrome
Quantity: 1

(2)Forming Section:

Material of the profile:Q195, Q235, GI or color steel
Thickness range: 0.4-0.6mm
Main motor power:5.5kw, AC motor, motor inside of main machine (Brand: Guomao of China)
Machine Voltage, Frequency, Phase: 380 V, 50 Hz, 3Phase
Roll station: about 11 stations (according the final design)
Roller material:ASTM1045 chrome plated surface with chrome, CNC,
Shaft diameter: ¢70mm material: SAE1045 with quenching and tempering
Machine roll forming speed: 2-4m/min
Transmission: by chain, one inch
Roll former has leveling bolts in the base for adjust the leveling
Machine base frame adopt H beam welding steel
In the main roll forming machine have 2 buttons for urgency stop if happen any malfunction.
Machine adopt metal wall as station
To avoid accidents, all of drive part adopt protect cover
Color of machine: Blue and yellow (or base on customer request)
Quantity: 1

(3)Pressing system:

Profile transversal pressing device units allowing to press the profile without damaging the metal coating and to assure a smooth step included;
Pressing after forming: Press the sheet after roll forming to required length
Hydraulic drive uses the same hydraulic unit with cutting
Material of mold:Cr12, 58-62 HRC hardness
Pressing by hydraulic, 5.5KW
Working pressure: 12Mpa adjustable
Length measuring: Automatic encoder length measuring, brand: Omron
The cutting sequence is also contained and controlled by the same PLC program
Tolerance of length: +/- 1.5mm for each piece end product
Quantity: 1

(4)Post cutting system:

Profile transversal cutting device units allowing to cut the bent profile without damaging the metal coating and to assure a smooth cut included;
Cutting after forming: Cut the sheet after roll forming to required length
Hydraulic drive uses the same hydraulic unit with pressing system
Uses two hydraulic cylinders for operation shall include a flow regulator to achieve a uniform lowering knife.
Material of blade:Cr12, 58-62 HRC hardness
Cutting power by hydraulic, 5.5KW
Working pressure: 12Mpa adjustable
Length measuring: Automatic encoder length measuring, brand: Omron
The cutting sequence is also contained and controlled by the same PLC program
Tolerance of length: +/- 1.5mm for each piece end product
Quantity: 1



3: Output table:

Frame: welding by tube
Size: about 1.0m long*1.0mwide*0.9mhigh
One out table with some support roller
Supporter roller: ASTM 1045 with chrome
Diameter of rollers: 55mm
Color: Blue
Quantity: 2units

4: Hydraulic station:

Hydraulic power: 4kW
Working pressure: 12Mpa adjustable
 Solenoid valve: 1 group
 Hydraulic oil: 46# hydraulic oil
Color: Blue (or base on customer request)

Quantity :1

5: Control desk:

Programmable setting of profile length and quantity
Automatic stopping of the equipment after completion of the cutting programme.
Operating system language: English and Chinese
Computer used to control length & quantity. Machine will automatically cut tolength and stop when required quantity is achieved
PLC brand: Panasonic 
Frequency converter brand: Yaskawa, quantity: 1
Touch screen: Taiwan Weinview

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