2.Bending precision: the maximum profile deviations (dimensions and shape) shall not exceed the tolerances specified as following data (or equivalent tolerances);
3.Bending quality: ability to bend the profiles of the specified configuration at the specified maximum steel thickness; cracking of the steel or metal coating is not
2. Feeding→forming station→Post cutting system
3. Output table
4. Hydraulic station
5. Control desk
6. Spare part list
Ⅲ: Profile, layout & production flow:
2.Thickness range: 0.5-1.2mm
3.Coil width: 1220mm
4.Height: 51±1,effective width: 972±5mm
5.Finished product length: from 500 mm to (at least) 12’000 mm
Profile:
Layout of machine(only for reference, the exactly one will be send to customer in 20 days after confirmed order)
Working direction base on customer request:
The production flow of equipment:
Decoiler→ Feeding→roll forming→post cutting →out table
1: 5T manual decoiler:
1.Dimensions: 1700mm*1000mm*800mm
2.Width of feeding:1300mm
3.Internal diameter of coil: variable, from 480 mm to 570mm
4.Maximum coil weight: 5000 Kg;
5.Mode of expand & fight :inner expand &fight by manual
6.Way of feeding: manual
7.Uncoiled metal compensator: included, assures even feeding at all production speed;
8.Color: Blue (or base on customer request)
9.Quantity: 1
Feeding→roll forming →post cutting
Feeding:
1.Adjustable center of the forming rollers and of sufficient length to prevent lateral movement of the strip on its entry to flattener.
2.Feeding type: adjustable4.Entrance and guide roller: diameter is 65mm, material is SAE1045, surface with chrome
5.Quantity: 1
Forming Section:
1.Material of the profile: Q195, Q235, GI or color steel
2.Thickness range: 0.5-1.2mm
3.Main motor power:11kwx2, AC motor, motor inside of main machine (Brand: Guomao of China) (according the final design)
4.Machine Voltage, Frequency, Phase: 380 V, 50 Hz, 3Phase
5.Roll station:30 stations (according the final design)
6.Roller material:ASTM1045 chrome plated surface with hardnesss,CNC,
7.Shaft diameter: 85mm material: SAE1045 with quenching and tempering
8.Machine roll forming speed:not less than 15m/min
9.Transmission: by chain, one inch, double line
Post cutting system
1.Profile transversal cutting device units allowing to cut the bent profile without damaging the metal coating and to assure a smooth cut included;
2.Feeding of the last cut profile from the equipment: automatic if the length of the last profile is not less than 2000 mm;
3.Cutting after forming: Cut the sheet after roll forming to required length
4.Uses two hydraulic cylinders for operation shall include a flow regulator to achieve a uniform lowering knife.
5.Cutting power by hydraulic, 5.5KW
6.Working pressure: 12-20Mpa adjustable
7.The cutting sequence is also contained and controlled by the same PLC program
8.Tolerance of length: +/- 1.5mm for each piece end product
9.Quantity: 1
3:Output table:
1.Frame: welding by tube
2.Size: about 1.0m long*1.0mwide*0.9mhigh
3.One out table with some support roller
4.Supporter roller: ASTM 1045 with chrome
5.Diameter of rollers: 55mm
6.Color: Blue
7.Quantity: 2units
4:Hydraulic station:
1.Hydraulic power: 5.5kw
2.Working pressure: 12Mpa adjustable
3.Solenoid valve: 1 group
4.Hydraulic oil: 46# hydraulic oil
5.Color; Blue (or base on customer request)
6.Quantity :1
5:Control carbinet:
1.Programmable cutting unit, various lengths in one programming cycle withoutquantity restrictions (without stopping the operating equipment): will be provided.
2.5 groups datas canbe set in one time
3.Automatic stopping of the equipment after completion of the cutting programme:will be provided.
4.Voltage, Frequency, Phase: 380 V, 50 Hz, 3Phase
5.Length inaccuracy can be amended easily.
6.Control panel: Button-type switch and touch screen
7.Unit of length: millimeter (switched on the control panel)
8.PLC brand: Panasonic
9.Frequency converter brand: Yaskawa
10.Touch screen: Taiwan Weinview
11.Color: gray
12.Quantity: 1
Call Us